Manager, Facilities

Salary Range: $110,000 - $130,000 / year

Power Solutions International (PSI) is a leader in large gen-set packaging and enclosures. We provide turnkey, custom power packages that integrate alternators, cooling systems, controls, switchgear, cabling, and protection, delivered as containerized, skid, or walk-in solutions. Our team manages the full lifecycle from application engineering and 3D design to structural fabrication, wiring and piping, sound and thermal management, code compliance, factory acceptance testing, and site support. With scalable production capacity and disciplined program management, PSI delivers repeatable quality and reliable performance on complex builds for mission-critical and industrial applications worldwide.

Position Summary:

The Facilities Manager oversees all facility operations across multiple manufacturing plants and warehouse sites to ensure safe, reliable, and cost-efficient operations that support production and distribution goals. This position plays a critical role in maintaining and improving plant infrastructure, utilities, and equipment reliability. The Facilities Manager leads a team of maintenance and technical staff to drive continuous improvement in uptime, energy efficiency, and facility performance, while ensuring compliance with all safety and environmental regulations. This position will be based in Darien, WI and travel to Beloit, WI as needed.

Key Responsibilities:

Plant and Warehouse Facilities Operations

• Direct and coordinate the maintenance, repair, and upkeep of all manufacturing and warehouse facilities, including buildings, grounds, utilities, and production support systems.
• Manage daily operations of HVAC, compressed air, water treatment, power distribution, and fire protection systems.
• Oversee preventive and predictive maintenance programs to ensure minimal downtime and maximize asset life cycles.
• Partner with Production, Engineering, and Materials teams to ensure facilities effectively support manufacturing schedules and material flow.

Multi-Plant Oversight

• Develop and implement standardized facility management processes across all sites to ensure consistency, reliability, and compliance.
• Monitor facility performance metrics and benchmark best practices between plants to drive operational efficiency.
• Conduct regular inspections and audits of all locations to ensure maintenance quality, safety compliance, and readiness for audits or certifications (e.g., ISO, OSHA).

Project & Capital Management

• *Lead capital improvement, expansion, and infrastructure upgrade projects across multiple plants and warehouses.
• Coordinate with internal engineering teams, contractors, and suppliers to ensure project milestones are achieved on time and within budget.
• Support layout changes, facility modifications, and equipment relocations that improve production flow or safety.
• Develop and manage capital expenditure plans aligned with corporate growth and modernization initiatives.

Energy, Sustainability & Compliance

• Manage energy usage, utility contracts, and sustainability initiatives to reduce environmental impact and operating costs.
• Ensure compliance with environmental, health, and safety regulations (EPA, OSHA, NFPA, and local ordinances).
• Implement facility standards that align with corporate ESG goals, including waste reduction, recycling, and emissions control.
• Maintain up-to-date documentation for inspections, permits, and safety audits.

Budgeting & Vendor Management

• Develop, forecast, and manage multi-site facilities operating and capital budgets.
• Negotiate contracts and service agreements for maintenance, utilities, and facility services.
• Manage vendor performance and ensure adherence to company standards and timelines.

Leadership & Team Development

• Lead and mentor maintenance supervisors, technicians, and facility coordinators across all locations.
• Promote a culture of safety, accountability, and continuous improvement.
• Collaborate cross-functionally with Operations, Engineering, and Supply Chain leadership to support manufacturing objectives.

Experience:

• Bachelor's degree in Facilities Management, Mechanical or Electrical Engineering, Industrial Management, or related field.
• 7-10 years of experience in facilities or maintenance management within a manufacturing or industrial environment.
• Experience managing multiple sites (plants or warehouses) is required.
• Proven success in managing maintenance programs, capital projects, and vendor contracts.

Skills & Competencies:

• Strong understanding of plant infrastructure systems (HVAC, electrical, mechanical, compressed air, water, and safety systems).
• Proficient in CMMS (Computerized Maintenance Management Systems) and facility data reporting.
• Solid project management, budgeting, and cost-control skills.
• Knowledge of manufacturing safety standards and environmental regulations.
• Strong leadership, communication, and change management skills.
• Ability to travel regularly between plant and warehouse locations.

PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.