Methods Engineer- Level (AIC)

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability - not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

ESSENTIAL DUTIES AND RESPONSIBILITIES

The Methods Engineer drives product and process optimization by applying core engineering principles. Key responsibilities include:

• Create and maintain manufacturing routers detailing each step of production, from raw material selection through final inspection. Define process sequences, required tooling, setup instructions, and estimated cycle times.
• Interpret technical specifications and translate them into actionable process plans that ensure compliance with customer blueprints, GD&T standards, and purchase order requirements.
• Develop and update process documentation, including work instructions, operation sheets, and quality checkpoints to support repeatable, high-quality manufacturing.
• Calculate raw material requirements based on planning data and product specifications, ensuring material utilization is optimized.
• Review and process rework routers and implement in-process changes quickly to minimize downtime and production delays.
• Utilize AutoCAD and SolidWorks to modify and annotate engineering drawings, integrating specification changes and customer revisions into planning documents.
• Evaluate engineering proposals by conducting analytical studies to validate manufacturability and cost-efficiency.
• Assess feasibility of designs against existing manufacturing capabilities, recommending alternative methods when necessary.
• Coordinate prototype builds, supporting experimental test programs and tracking performance throughout trials.
• Analyze test data and operational feedback to confirm that product designs meet performance standards and are ready for scale-up.
• Ensure strict document control compliance, maintaining accurate revision histories and traceability across all engineering outputs.
• Collaborate cross-functionally, communicating effectively with design teams, manufacturing staff, supply chain partners, and non-technical stakeholders.
• Stay current with industry practices and regulatory requirements, proactively applying new knowledge to improve planning and routing methodologies.
• Perform other related duties as assigned or requested to support organizational goals.

EDUCATION and/or EXPERIENCE:

• BS Degree in Engineering, Mechanical Engineering preferred.
• 2+ years of manufacturing experience preferred (e.g. Heading, Thread roll, CNC, turning, etc.)
• Process improvement knowledge; Green Belt, Lean/Six Sigma Certification preferred.
• Understanding of total quality management system and tools (systematic problem solving through root cause analysis, process design for manufacturing and assembly, demand flow, bills of material structure, process plans, routings, and Value Stream Mapping).

REQUIRED SKILLS:

• Must be capable of working effectively with minimal direction and supervision.
• Process improvement experience is desirable (Six Sigma, Lean Manufacturing).
• Must possess excellent problem solving, organizational and verbal & written communication skills.
• Solid, overall business acumen and a strong mindset for continuous improvement.
• Attention to detail and an attitude of 100% compliance with all company and regulatory requirements.
• Work requires verbal communication and interpersonal skills. Ability to motivate teams to produce quality materials within tight timeframes and simultaneously manage several projects.
• High energy level and ability to work flexible hours.
• Ability to work in a team-oriented environment.
• Strong computer skills (e.g. MS Word, MS Excel, MRP).
• Strong attention to detail.
• Results Oriented.