Davenport Operator "A"

Davenport Operator "A"

Company: TriMas Company LLC

Primary Location: 3423 S Garfield Avenue, Commerce, CA 90040 USA

Employment Type: Hourly | Full-Time

Function: Manufacturing Production / Distribution

Equal Opportunity Employer Minorities/Women/Veterans/Disabled

Main Duties & Responsibilities

Sets-up
completely and independently and operates at least two Davenport machine tools
to concurrently perform highly complex machining operations such as knurling,
threading, grinding, drilling, etc. on various sizes and types of complex
production parts to required exacting tolerances per blueprint or other
specifications. Troubleshoots or reworks problems with machinery or machines
and makes necessary repairs to machines.

DESCRIPTION OF ESSENTIAL FUNCTIONS AND
RESPONSIBILITIES:
Independently, with minimal or no
supervision or review, performs the following:
The Davenport SUO A sets up completely and independently Davenport multi-spindle screw machine making required adjustments to diameters, grip lengths, cut depths, etc. to tolerances of .0001. Uses various support tools and equipment such as wrenches, pliers, calipers, micrometers etc. to set-up, maintain and repair machines. Plans sequence of machining operations using highest level journeyman machining theory to optimize material utilization, minimize set-ups, maximize machine usage, etc.

Loads workpieces, positions and secures to holding device. Verifies workpiece position. Selects feed rate, cutting speed, depth of cut, tooling, cams, springs, collets and other variable tasks and items based upon most efficient methods to produce parts using various materials and cutting/finishing tooling. Adapts tooling, cams etc. adjusting or modifying same to ensure proper machining or machine functioning.

Reads blueprints or other documentation to visualize parts to be machined. Checks initial parts including 1st article to exacting tolerances. Applies SPC principles and practices to production runs. Visually checks work in progress to assure proper functioning of equipment.

Troubleshoots or reworks any problems with machining or machines operated. Analyzes problems and takes corrective action within delegated authority. Demonstrates highest level of ingenuity in adapting tooling, condensing setups, making shop aids, etc. Repairs or modifies tools.

Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell. Operates computer terminals to input data as required.

Works as an active team
member by participating in problem solving, team building, and all other team activities
to improve the processes, productivity, quality, etc. of the production operations
in a cell. Uses interpersonal skills as well as good written and verbal communications.
Assists other cell members as
required

Equipment/Process Responsibilities - Performs duties
where property, tools, equipment, or machines may be substantially damaged or
substantial man hours lost through improper operation and attention to
processing. Sets-up and calibrates a minimum of 2 Davenport machines for the
jobs performed of the highest complexity. Maintains and effects minor repairs
of machines. Davenports may have various spindle diameters from 3/16" to
3/4" and may be 5, 6, or 8 spindle bar or chucker machine.

Material or Product Responsibilities - Performs duties
that require close attention to work and supporting documentation
specifications and other requirements. Responsible for accuracy of parts
machined. Visually and/or with measuring instruments checks work performed for
proper results, work is machined to exacting tolerances. Parts machined include
enconel, titanium, etc. where hardness of part creates difficult machining
responsibilities.

Responsibility for Work of Others - Accuracy of
communication is mandatory to the successful production and qualification of
workpieces per specifications. Must communicate to appropriate personnel any
problems or concerns regarding quality of work received or time flow of work
in progress as it affects production schedules. Must be able to train employees of
equal or lower classification in Davenport bar or chucker machines set-up and
operation on various spindle sizes as well as on methods and procedures used by
the Company in the production workflow and tracking. Coordinate with
engineering, supervision, quality and manufacturing professional and managerial
personnel regarding highly
technical production machining matters.

Safety Responsibilities - Good housekeeping,
knowledge of good machining safety is necessary. Adherence to Company Safety Rules is
mandatory. Protective equipment and clothing appropriate to the task at hand is
required.

Initiative and Ingenuity - Requires
considerable initiative in solving problems associated with the set-up and operation of
at least 2 Davenport machines concurrently to the highest levels of complexity
and uses considerable ingenuity in adapting tooling and shop aids to
complete machining operations. Makes suggestions for improving the efficiency of
work flow or equipment operation. Takes on or reports for additional work as
current tasks are completed. Troubleshoots most difficult machining problems.
Performs other work related tasks
as deemed necessary by Company needs.

WORK ENVIRONMENT
Environmental Surroundings - Work is in a
machine shop environment where noise, temperature fluctuations, the repetitive nature
of job, etc. are less desirable than in a typical office environment.
Considerable exposure to oils, dirt and other greasy substances. Lighting is
awkward at times.

Unavoidable Hazards - Possible hazards related to cuts,
bruises, finger and hand injuries and muscle strains. Awkward body positions
are necessary at times. Exposure to metalworking fluids and airborne particles.
Appropriate protective
equipment and clothing are required.

EFFORT
Physical - Able to lift up to 50 pounds. Requires
strength to adjust requisite equipment to set-up specifications. Hand and finger
manipulation. Able to reach, bend and stretch. Able to use tools required for machine
set-up which may be fatiguing and require extensive physical exertion for
extended periods of time. Capable of maneuvering between and operating at least 2
Davenport machines concurrently. Most job assignments require standing and/or sitting for
periods exceeding 15 minutes
at a time.

Mental - Work is highly repetitive and monotonous.
Set-up and/or machine repair may require highly complex improvisation and
ingenuity. Reasoning ability required to interpret complex blueprints and
documentation of a highly technical nature. Must be able to draw valid
conclusions from a variety of abstract and concrete variables. Required to run
at least 2 Davenport machines concurrently and be able to organize work flow
for best efficiency with minimal or no supervision or review.

Visual - Close attention to detail with moderate
eye concentration over long periods of time. Able to read various precision
instruments such as micrometers, calipers, gauges, etc. Must be able to
visually check workpieces for quality. Requires Distance vision, close vision,
color vision, peripheral vision, and depth perception.

Qualifications

EDUCATION/TRAINING
Demonstrated ability to read and write English of a level required in
Company shop documents and computer software entry and processing requirements. Must be
capable of applying mathematical operations using fractions, decimals, trigonometry and
geometry as required by highly complex cell machining operations. Specific
knowledge of advanced machine shop theory regarding Davenport bar and
chucker machines. Generally equivalent to high school graduate with 2 to 4
years technical school training or equivalent.

EXPERIENCE
Requires 5 years at journeyman level or equivalent advanced skills and
knowledge expertise in the set-up and operation of Davenport bar or chucker
machines, tools and equipment which are similar or comparable to those used by
the Company and which are necessary to fulfill job requirements. Must have specific experience
with titanium, enconel and other exotic metals machined by Company. Must have
demonstrated the capability to set-up and operate the Davenport machine
required in the cell to the level of journeyman and beyond in certain specialized
machining operations. Must have held linear and diameter tolerances to .0005,
T.I.R. to .001 for threading, etc. Must read precision measuring instruments
such as calipers and micrometers and engineering diagrams similar or comparable
to those used in machine tooling operations by the Company. Must be able to adapt
loading systems to ensure efficient machine operations. Demonstrated experience
with troubleshooting complex machining
problems.

PAY RANGE: $32.62 per hour - $38.97 per hour